Machinery for Reusable and Recycable Layer Pads

AGRIPAK TECHNOLOGY FOR THE PRODUCTION OF REUSABLE AND RECYCLABLE LAYER PADS

AGRIPAK designs and manufactures complete extrusion and conversion systems for reusable and recyclable layer pads, made from polypropylene (PP) hollow profile sheets produced using its proprietary Cartonplast® technology — internally developed and continuously upgraded in line with Industry 5.0 standards.

🔹 Cartonplast® Extrusion Technology – Flexibility and Performance
AGRIPAK’s Cartonplast® extrusion lines allow the production of PP hollow profile sheets with thicknesses ranging from 2 mm up to 25 mm, covering the full range of industrial needs for the production of layer pads used in the beverage, food, pharmaceutical, logistics, and manufacturing sectors.

Main features of the sheets:

100% recyclable and reusable

Excellent strength-to-weight ratio

High mechanical rigidity and durability

Optional surface treatments: corona, anti-UV, antistatic, flame retardant

Available in custom formats to match all logistic standards (e.g., 600x400, 800x1200, 1000x1200 mm, etc.)

🔹 Reusable Cartonplast® Layer Pads – The Ideal Solution for Modern Logistics
The Cartonplast® layer pads produced with AGRIPAK lines are designed to:

separate and protect product layers (e.g., glass bottles, cans, jars)

optimize pallet loading, improving stability and safety

withstand heavy loads, even in wet or refrigerated environments

resist abrasion, liquids, and sanitation cycles

Thanks to the modularity of AGRIPAK's equipment, layer pads can be:

printed in-line

cut to size or shaped

customized with colors, logos, or tracking codes

♻️ Strategic Advantages of Cartonplast® Layer Pads
Reusable up to 100 times, drastically reducing the use of single-use cardboard

100% recyclable (pure PP monomaterial)

Highly resistant to humidity, chemicals, and cleaning agents

Suitable for food-grade environments and cold chains

Lower logistics costs thanks to long lifespan and effective product protection

Today, thousands of layer pads manufactured with AGRIPAK technology are used worldwide by companies in the beverage, glass, dairy, canning, and fresh produce industries — contributing to a more efficient, hygienic, and sustainable supply chain.

Discover how to enhance your logistics with smart, reusable, and fully recyclable solutions by AGRIPAK.